Unique Broadband Systems (UBS) manufactures S108 Waveguide Spacers and Shims from high-conductivity brass and lightweight aluminum, designed to precisely adjust the electrical length of waveguide runs or compensate for mechanical gaps between components. Available for standard rectangular waveguide sizes from WR-28 to WR-650, these shims ensure phase accuracy and proper physical alignment in broadcast, military, and SATCOM systems. The choice of material allows users to balance conductivity requirements against weight constraints, with brass offering superior wear resistance for frequent assembly cycles and aluminum providing optimal performance for weight-sensitive applications.
The S108 product line features distinct shim configurations defined by their flange interfaces and construction types, typically categorized as follows:
Solid Shims: Manufactured in precise, fixed thicknesses (e.g., 0.004" to 1.000") for fine-tuning electrical length. These are available with various custom flange pairings, including Cover-to-Cover, Cover-to-Grooved, or Grooved-to-Grooved interfaces to match standard UG and CPR flange types as allowed by shim thickness.
Flange Configurations: Users can specify combinations such as CPR Flat (CPRF) or Cover (UG) styles on either side of the shim, ensuring compatibility with existing pressurized or unpressurized waveguide runs.